Make the layout of the production line station process more reasonable, reduce the waste of waiting, operation improvement, operation imbalance, and invalid labor during the operation process, and can be used as a benchmark for the production line station improvement, through analysis and continuous improvement To increase production efficiency and achieve lean production. Qualified work station evaluation mainly focuses on the work area, parts area, work interference, work location, and the number of round trips (and standard compliance).
2. Five Rules for Kanban Management
Rule one: The post-process must be in the necessary time, only according to the necessary quantity, receive the necessary items from the pre-process;
Rule 2: The former process only produces the items received by the latter process according to the quantity taken away;
Rule 3: Unqualified products must not be sent to the post-process;
Rule 4: The number of kanbans must be reduced to a minimum;
Rule 5: Kanban must adapt to small changes in demand (fine adjustments to production through Kanban).
Know something new
1. What is the improved method to improve production efficiency?
Eliminate waste of movements-analysis and improvement of movements;
Improve man-machine utilization efficiency-job analysis and improvement;
Eliminate process waste-program analysis and improvement and production line balance design;
Improve the internal logistics efficiency of the factory-production line layout adjustment and logistics handling analysis;
Shorten the time of mold change and line change-quick mold change and line change;
Operation standardization, POKA YOKE error prevention method.
2. What are the five knowledge, four modernizations, and three insistences of warehouse management?
Five Knows: Known, Knowing Things, Knowing Quota, Knowing Use, Knowing Defects;
Four modernizations: sequential (first in first out), standardization (distinguish material types), standardization (existing regulations), and labeling (all materials are marked);
3. Persist: Adhere to the control of sending and receiving, adhere to the system of card entry and account on the same day, and adhere to the circular inventory system.
3. What is the eight defenses for material storage?
Fireproof, anti-theft, anti-insect, anti-mouse, anti-moisture, anti-dust, anti-high temperature, anti-light, anti-corrosion.
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